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Wednesday, November 20, 2024 11:21 PM
Service Kits
Developed and Built Specifically to fit the OEM bills of material
NPS offer an extensive range of service kit options for Atlas Copco, Ingersoll-Rand, Sullair, Wilkerson, Gardner Denver, Kaeser, Compair, Holman, Broomwade, Demag, Elmo Reischle, Hanshin and Hydrovane Brands of Air Compressors. All NPS service kits are direct replacements to the OEM kits and meet the ISO 9001 standards and requirements.
NPS can provide Separator kits, Preventative maintenance kits, Filter kits, Air and Oil filter kits, Check valve kits and Thermostatic valve kits including VSD ranges, in fact everything needed to fully service a compressor unit. Service Kits from NPS are available to fit your time interval service schedules.
Air Filters, Oil Filters and Separators
Designs that meet the OEM required performance and specification
NPS Air and Oil filters and Separators are manufactured with the highest quality filtration and separation media. The filtration and separation media used ensures that NPS separators can be used with all and any types of oils (mineral, semi synthetic or fully synthetic)
In-Line Elements
Compatible with most manufacturers
NPS offer replacement filter elements for a number of manufacturers, including Atlas Copco, Ingersoll-Rand, Sullair, Wilkerson, Gardner Denver, Kaeser, Compair, Holman, Broomwade, Demag, Elmo Reischle, Hanshin and Hydrovane.
Our extensive range offers inline filter elements that can be used in a variety of industries. NPS filter elements include pre-filtering, general purpose, oil removal and activated carbon.
Lubricants
For Optimum Compressor Performance
From Mineral, Semi synthetic to Fully synthetic, Rotary screw, Rotary vane or Reciprocating, NPS have a lubricant that will meet your requirements and type of Air Compressor.
NPS offers a wide variety of lubricants and coolants for rotary screw, rotary vane, reciprocating, centrifugal or piston compressors that offer an excellent alternative to OEM lubricants. NPS can offer alternatives from our standard lubricant range and provides a veriety of alternatives for non standard lubricants.
Used Compressors
Used Compressors that have been tested & serviced are available
NPS has a variety of Used Compressors that are available. These compressors have been serviced and tested to ensure that they are in a good operating conditions.
To View A List of Used Compressors Available for Sale Please Click Here
Used Dryers
Used Dryers that have been tested & serviced are also available
NPS has a variety of Used Dryers that are available. These dryers have been serviced and tested to ensure that they are in a good operating conditions..
To View A List of Used Dryers Available for Sale Please Click Here
Airend Overhauling Facility
Guaranteed Airend Rebuilding
National Plant Sales specializes in rebuilding rotary screw airends for all air compressor brands. With such a high number of remanufactured airends in the field, NPS offers a reliable and reasonably priced alternative to factory exchange airends.
All of our rebuilds include new bearings, gaskets, seals, orings, rotor repair, oil pump rebuild, inlet valve rebuild and end plate repair as needed for your convenience. On direct drive units we also service the drive motor, clean & bake the windings and install new bearings and seals to ensure optimum performance.
All Airend Rebuilds come with our exclusive 1 or 2 year warranty.
Airend rebuild features:
Remanufactured to OEM Specs
Quick Turnaround Time
Sealing Strip Repair or Replacement
Keyway Repair
Rotor Shaft Repair
End Plate Repair
Dynamic Rotor Balancing
Drive Gear Sets in Stock
Teflon Rotor Coating
ASME Welders
What Is The Process The Airend Goes Through In A Rebuild?
- Your airend is loaded off and taken immediately to the disassembly area which contains mounting stand, overhead crane and oil pit for collecting oil. A document is generated for disassembly, teardown and spec sheets. This document follows the airend through the entire rebuilding process to ensure accurate documentation.
- Once the airend is disassembled, damage and measurements are recorded, and pictures are taken identifying the primary problem areas.
- At this point a quote is written for the rebuild and submitted to the customer for approval.
- The disassembled airend is then placed in one of the self-contained cleaning systems to be cleaned.
- Once we receive the OK and Purchase Order number from the customer, all parts that require work are brought to different areas of the shop and the repairs begin. The front and rear covers will be metalized using the thermal ARC system, when finished depending on the size of the cover, its moved to either the 20" or 36" Blanchard grinder for finishing.
- The front male rotor bearing journal is mounted and turned on a lathe and will also be metalized and ground according to specs.
- The main bore area if damaged will be plated and bored on a vertical boring mill.
- Seal strips are built up and re-cut on a custom jig.
- Depending on the extent of the damage, the above work normally takes one to two days to complete.
- All components are then rewashed and taken to the assembly area, where all the bearings, seals, gaskets, and related materials needed to complete the assembly are pulled from inventory.
- Before assembly takes place all the bearing pockets, bores, and alignments are rechecked. The two rotors are then checked for proper balance and alignment.
- The bearings are removed from the boxes and re-measured for proper fit before installing.
- To insure that the manufacturer's specs are being met, the unit is continually measured and re-checked for accuracy
- Upon completion all open ports are plugged with plastic caps and the inlet taped. The airend is now ready to be skid mounted and painted.
- As units enter the shipping area all necessary shipping documents and start-up procedures are attached to the unit, and trucking details are arranged.
- This whole process will normally take on the average 3 to 5 working days, depending on the size and degree of damage. We have setup our shop so the work flows through on a orderly path to insure that all our inspection steps and quality controls are adhered too.
We carry the following Air Compressors Parts and Accessories for your convenience...
We Supply Air Compressors Parts & Accessories for the following Brands
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